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    Home » Humanoid Robots: The Scaling Challenge
    Tech Analysis

    Humanoid Robots: The Scaling Challenge

    FreshUsNewsBy FreshUsNewsSeptember 13, 2025No Comments7 Mins Read
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    Over the following a number of years, humanoid robots will change the character of labor. Or not less than, that’s what humanoid robotics corporations have been persistently promising, enabling them to boost hundreds of millions of dollars at valuations that run into the billions.

    Delivering on these guarantees would require loads of robots. Agility Robotics expects to ship “hundreds” of its Digit robots in 2025 and has a manufacturing unit in Oregon able to constructing over 10,000 robots per 12 months. Tesla is planning to provide 5,000 of its Optimus robots in 2025, and not less than 50,000 in 2026. Determine believes “there is a path to 100,000 robots” by 2029. And these are simply three of the biggest corporations in an more and more crowded house.

    Amplifying this message are many monetary analysts: Bank of America Global Research, for instance, predicts that international humanoid robotic shipments will attain 18,000 models in 2025. And Morgan Stanley Research estimates that by 2050 there may very well be over 1 billion humanoid robots, a part of a US $5 trillion market.

    However as of now, the marketplace for humanoid robots is nearly fully hypothetical. Even probably the most profitable corporations on this house have deployed solely a small handful of robots in fastidiously managed pilot projects. And future projections appear to be based mostly on a very broad interpretation of jobs {that a} succesful, environment friendly, and secure humanoid robotic—which doesn’t presently exist—would possibly conceivably have the ability to do. Can the present actuality join with the promised scale?

    What Will It Take to Scale Humanoid Robots?

    Bodily constructing tens of 1000’s, and even a whole bunch of 1000’s, of humanoid robots is actually attainable within the close to time period. In 2023, on the order of 500,000 industrial robots were installed worldwide. Beneath the fundamental assumption {that a} humanoid robotic is roughly equal to 4 industrial arms when it comes to elements, current provide chains ought to have the ability to help even probably the most optimistic near-term projections for humanoid manufacturing.

    However merely constructing the robots is arguably the simplest a part of scaling humanoids, says Melonee Wise, who served as chief product officer at Agility Robotics till this month. “The larger drawback is demand—I don’t suppose anybody has discovered an software for humanoids that will require a number of thousand robots per facility.” Giant deployments, Smart explains, are probably the most sensible means for a robotics firm to scale its enterprise, since onboarding any new shopper can take weeks or months. An alternate method to deploying a number of thousand robots to do a single job is to deploy a number of hundred robots that may every do 10 jobs, which appears to be what a lot of the humanoid trade is betting on within the medium to long run.

    Whereas there’s a perception throughout a lot of the humanoid robotics industry that speedy progress in AI should in some way translate into speedy progress towards multipurpose robots, it’s not clear how, when, or if that can occur. “I believe what lots of people are hoping for is that they’re going to AI their means out of this,” says Smart. “However the actuality of the scenario is that presently AI just isn’t sturdy sufficient to fulfill the necessities of the market.”

    Bringing Humanoid Robots to Market

    Market necessities for humanoid robots embrace a slew of extraordinarily boring, extraordinarily essential issues like battery life, reliability, and security. Of those, battery life is probably the most easy—for a robotic to usefully do a job, it will possibly’t spend most of its time charging. The following model of Agility’s Digit robot, which might deal with payloads of as much as 16 kilograms, features a cumbersome “backpack” containing a battery with a charging ratio of 10 to 1: The robotic can run for 90 minutes, and absolutely recharge in 9 minutes. Slimmer humanoid robots from different corporations should essentially be making compromises to take care of their svelte kind elements.

    In operation, Digit will in all probability spend a couple of minutes charging after operating for half-hour. That’s as a result of 60 minutes of Digit’s runtime is actually a reserve in case one thing occurs in its workspace that requires it to quickly pause, a not-infrequent incidence within the logistics and manufacturing environments that Agility is concentrating on. And not using a 60-minute reserve, the robotic could be more likely to expire of energy mid-task and have to be manually recharged. Contemplate what that may appear like with even a modest deployment of a number of hundred robots weighing over 100 kilograms every. “Nobody needs to take care of that,” feedback Smart.

    Potential prospects for humanoid robots are very involved with downtime. Over the course of a month, a manufacturing unit working at 99 p.c reliability will see roughly 5 hours of downtime. Smart says that any downtime that stops one thing like a manufacturing line can value tens of 1000’s of {dollars} per minute, which is why many industrial prospects anticipate a pair extra 9s of reliability: 99.99 p.c. Smart says that Agility has demonstrated this degree of reliability in some particular purposes, however not within the context of multipurpose or general-purpose performance.

    A humanoid robotic in an industrial atmosphere should meet basic safety requirements for industrial machines. Previously, robotic techniques like autonomous vehicles and drones have benefited from immature regulatory environments to scale rapidly. However Smart says that method can’t work for humanoids, as a result of the trade is already closely regulated—the robotic is solely thought of one other piece of equipment.

    There are additionally extra particular safety standards presently beneath growth for humanoid robots, explains Matt Powers, affiliate director of autonomy R&D at Boston Dynamics. He notes that his firm helps develop an International Organization for Standardization (ISO) safety standard for dynamically balancing legged robots. “We’re very pleased that the highest gamers within the area, like Agility and Determine, are becoming a member of us in creating a method to clarify why we imagine that the techniques that we’re deploying are secure,” Powers says.

    These requirements are needed as a result of the standard security method of slicing energy is probably not a very good possibility for a dynamically balancing system. Doing so will trigger a humanoid robotic to fall over, probably making the scenario even worse. There isn’t any easy answer to this drawback, and the preliminary method that Boston Dynamics expects to take with its Atlas robot is to maintain the robotic out of conditions the place merely powering it off may not be the most suitable choice. “We’re going to begin with comparatively low-risk deployments, after which develop as we construct confidence in our security techniques,” Powers says. “I believe a methodical method is basically going to be the winner right here.”

    In follow, low threat means conserving humanoid robots away from individuals. However humanoids which might be restricted by what jobs they will safely do and the place they will safely transfer are going to have extra hassle discovering duties that present worth.

    Are Humanoids the Reply?

    The problems of demand, battery life, reliability, and security all have to be solved earlier than humanoid robots can scale. However a extra elementary query to ask is whether or not a bipedal robotic is definitely well worth the hassle.

    Dynamic balancing with legs would theoretically allow these robots to navigate advanced environments like a human. But demo movies present these humanoid robots as both largely stationary or repetitively transferring brief distances over flat flooring. The promise is that what we’re seeing now’s simply step one towards humanlike mobility. However within the brief to medium time period, there are far more dependable, environment friendly, and cost-effective platforms that may take over in these conditions: robots with arms, however with wheels as a substitute of legs.

    Secure and dependable humanoid robots have the potential to revolutionize the labor market sooner or later sooner or later. However potential is simply that, and regardless of the humanoid enthusiasm, we’ve to be sensible about what it can take to show potential into actuality.

    This text seems within the October 2025 print subject as “Why Humanoid Robots Aren’t Scaling.”

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